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A quantum jump in evolution of turning.

WEB-rollFEED-turning-system

World premiere on EMO 2017.

Serial manufacturer or mass producer?
Complex workpiece geometries?
Highest surface conditions?
Regardless all above: cost per part reduction?

The high efficient answer is presented by Vandurit together with technology experts from EMAG: World first rollfeed® turning. This patent pending turning method enables huge jumps in performance and is as of now available as powered tool with all EMAG Pick-up machines – as well as upgrade of existing machines. Then turning performs with 3 axis. Even complex geometries are generated in one motion - with one tool only.

And that means: You profit from huge jumps in performance!

rollfeed® turning machines up to 90% faster compared to known turning methods. Additionally tool consumption is cut down up to 90%. Moreover metrological twist-free surfaces on demand are available up into the workpiece corners.

PIKTOGRAMM_rollFEED-Benefit-Zerspanungsleistung_GRAU

massive cutting performance

Up to 90% reduction of machining time due to multiple feed rates (on the basis of large working radii) and additional unrolling-feed-overlay.

PIKTOGRAMM_rollFEED-Benefit-Standzeiterhöhung_GRAU

tool-life multiplication

Minimizing tool consumption up to 90% by unrolling insert geometry being a cutting edge.

PIKTOGRAMM_rollFEED-Benefit-Werkzeugwechselzeit

minimizing tool changes

Minimizing tool changes: no tool change for 3-side machining.

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reduction of tool variation

Unique design of rollfeed® inserts enables unrolling the cutting edge into the workpiece corner. Hereby tool variation is needless.

PIKTOGRAMM_rollFEED-Benefit-Drallfrei_GRAU

twist free surface

Metrological twist free surfaces on demand.

PIKTOGRAMM_rollFEED-Benefit-Bestandsmaschinen_GRAU

upgrade your machine

Easy upgrade of established machines.

PIKTOGRAMM_rollFEED-Benefit-Neuhaertezone_GRAU

minimizing new hardness zone

Reduction of heat generation and heat exposure into the work-piece by continually changing cutting point.

PIKTOGRAMM_rollFEED-Benefit-Druckspannungen_GRAU

pressure stresses only

Unrolling the cutting edge into the work-piece generates pressure stresses only (no tensile stresses).

PIKTOGRAMM_rollFEED-Benefit-Produktivität_GRAU

increasing productivity

Increase in productivity, quality and efficiency: Adopting rollfeed® propels output and reforms quality. At the same time insert usage and variation is cut down.

Videos Vandurit rollfeed® Turning:

Process and cooperation with EMAG:

Process and cooperation with OPEN MIND

Comparison rollfeed® turning vs. ISO turning:

bearing:

ball joint:

ball cage:

cylinder liner:

switching sleeve:

demo workpiece:

 

You are interested in this exceptional turning innovation?

Visit us on EMO Hannover - Hall 5, booth D24 from 2017, Sept. 18th to 23rd

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